Using in-depth experience of work with ore and mining enterprises, research and production company «Erga» designed and tested magnetic drum separators (SMBM-2 model) for effective concentration of ferromagnetic ore. New separator model utilizes the power of rare-earth permanent magnets and shows greater efficiency than currently used ferrite-based PBS separators and electromagnets.

Application

SMBM-2 magnetic drum separators are designed for concentration of iron and manganese ore, (as well as other metallic and nonmetallic materials) by means of  extraction of ferromagnetic components from the product flow. SMBM-2 magnetic separators can also be applied for concentration of ferrous mettalurgy slags.

Principle of operation

SMBM magnetic separators are used for extraction of ferromagnetic particles from various products. Magnetic system (180° sector) is installed on a magnetic drum which is fixed inside a  replaceable stainless steel shell, rotated around the magnetiic system by the motor-reductor. Separation product is fed through the loading hopper directly on the rotating shell. Ferromagnetic particles are drawn to the surface of the shell under the influence of a powerful magnetic field, and stay there until the rotating shell goes beyond the magnetic sector of the drum. The magnetic field disappears and ferromagnetic particles are discharged from the shell, while non-magnetic components of the product continue moving on their original trajectory.

A multipolar magnetic system guarantees efficient extraction  of occasional magnetic particles from  product aggregates, minimizing product losses and improving its quality.

Magnetic drum separators are supplied with control boards with  frequency converters. Self-cleaning design guarantees non-stop automatic discharge of ferrous metals from the drum surface and eliminates influence of the "human factor" on the separation process.

Several types of adjustment systems  (slide gate, splitter, variable frequency electric drive, etc.)  guarantee even distribution of the product on the drum's surface  and complete control over the separation process.

Summary

Main advantages of the SMBM-2 model are: high efficiency, low energy consumption and high economic profitability. SMBM-2 magnetic separators are suitable for various industries – mining and smelting, glass, wood processing, recycling, etc.

Technical characteristics :

1. Separated material size - 0,07 - 60 mm;
2. Separated material humidity – up to 5%;
3. Output – up to 200 tons per hour;
4. Magnetic system material - Nd-Fe-B, (BH) max > 300 kJ/m³;
5. Magnetic induction on the surface of the magnetic drum - 100 - 300 (mTsl);
6. Maximum product temperature – up to +80°С;
7. Cleaning system – automatic (adjustable);
8. Stability of magnetic properties is guaranteed for 10 years.

Technical parameters of all magnetic separators can be changed according to fit custom requests. Separators are fire/explosion-safe devices, which can be used in rough conditions, requiring strict observance of safety regulations. If you didn't find a separator suitable for your needs, fill in the order form and send it to our specialists to design and manufacture a separator, complying with your request.